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Buick DIS Ignition configuration - explanation and working .bin... (1 viewing) (1) Guest
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#5960
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Buick DIS Ignition configuration - explanation and working .bin... 11 Months, 2 Weeks ago Karma: 1  
Attached is my current .bin for my turbo 3.8 with DIS. Bear in mind I have done considerable tuning of the spark table so the numbers will not add up exactly to what I started with! This is basically a copy of an e-mail to another member so here goes:

When I plugged the 1227749 / Code$59 ECM into my Buick engine, it would start fine, then it would get an "old tractor" sound, and "chutter along" weakly for about 3 seconds..... and stall. The timing was so far retarded the engine could not run. By disconnecting the EST Bypass wire, the engine would run OK but would not have any spark advance.

The distributor HEI module gives a reference signal when the trigger points in the pickup coil are in alignment. This is very close to TDC. The ECM returns a pulse to the HEI module when it is ready for the module to spark.

Electrically, the DIS is the same. Just like the HEI module, it gives a reference pulse and waits for a return pulse before firing the spark plug. BUT the DIS sends its reference pulse about 33 degrees LATER than the distributor!

By converting from distributor to DIS, I effectively "retarded" the reference signal by 33°. To counteract this effect, the ECM's programmed timing had to be advanced by 33° across the board.

This is what I determined through tuning with real-time, and if there are any errors, or an easier way to do it, please feel free to correct me. The attached BIN does run very well though, so it can't be too far off!

The member I was talking to us setting up a different DIS system which has a 60° retarded reference angle, so the numbers are based on 60° here:

The following values will ADVANCE the timing when they are REDUCED. Set them to 0:
Spark Reference Angle [was 0] is already 0
Coolant Advance Bias [was 20.04] (this advances it 20.04)
Boost Advance Bias [was 21.80] (this brings it up to 41.84 - but still not 60 yet)

We're out of "bias" settings, and still need to add 18.16° of advance!
Open the Coolant Advance Correction table (F2). RAISING these values will ADVANCE the timing. Select (highlight) ALL cells in the table. Open table editor and select the Offset +- function. Put 18.16 in the editor and hit "execute." This raised all values by 18.16° across the board! Add this to the 41.84 gained by reducing the bias values, and you have 60°!!!

Now that the "60° of retard" has been corrected you have to give the ECM "head room" to operate without hitting the limit. Do this by raising the Max Spark Advance relative to Reference:
Max Spark [was 46.76] (ADD 60) results in 106.76° for your engine.

So far this is what's been done:
-Installed DIS system (or moved ECM to a DIS-equipped engine) which RETARDED timing by 60°.
-Eliminated the unwanted RETARD by causing ECM to advance timing by an additional 60° (above the engine's timing curve) under all conditions.
-Raised the limit on maximum advance, to give the ECM room to calculate the high degree of advance from reference pulse to ignition event.

Since you know your DIS has a 60° retarded reference pulse, you can still use the Tuner Pro data to analyse the engine. Just look at the "spark advance relative to reference," which will show 60° more than the actual advance. Don't pay attention to the "spark advance relative to TDC" because that only applies to the distributor motor.

Before doing any hard driving, VERIFY WITH A TIMING LIGHT that the ECM is accurately controlling the timing.

Thanks,
David
File Attachment:
File Name: _59_V18_60Lb_3i8l_DIS_EGR_WG.zip
File Size: 14699
 
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David Allen - Northport, AL
1986 Century T-Type, 60°V6 Turbo-Intercooled / EFI
1972 Chevy Nova, 305 Small Block V8 EFI
1984 Century Olympia, Buick 3.8SFI Turbo V6
http://home.hiwaay.net/~davida1
http://www.cardomain.com/id/turbokinetic
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#5962
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Re:Buick DIS Ignition configuration - explanation and working .bin... 11 Months, 2 Weeks ago Karma: 0  
Does a 90 degree V6 fire every 60 degrees of distributor rotation ? If it does couldn't you have just switched which coil was firing which plug to make up the 60 degrees of delay or am I missing something ? Maybe on a 3.1 60 degree V6 ?
 
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Last Edit: 02/22/2009 18:34 By Lucky.
 
'56 Land Rover
with '86 Toyota 22RE 4cyl 2.4 liter with MPFI
42 lb high Z injectors from WRX
SVO Mustang turbo by Garrett - 9-16 lb wastegate
ECM is 16149396 from '92 Z34
memcal from '91 Quad 4
S13 intercooler
JAW 1.041 WideBand
Moates Ostrich 2
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Re:Buick DIS Ignition configuration - explanation and working .bin... 11 Months, 2 Weeks ago Karma: 1  
QUOTE:
Does a 90 degree V6 fire every 60 degrees of distributor rotation ? If it does couldn't you have just switched which coil was firing which plug to make up the 60 degrees of delay or am I missing something ? Maybe on a 3.1 60 degree V6 ?


Ok - All modern 4-stroke 6 cylinder engines fire once every 120 degrees of crank rotation. There are 3 sparks per crank rotation. This holds true for the 60° V6, the Buick 90° V6, and even the old Chevy inline 6.

Where the confusion starts with DIS ignition is what happens when the ignition switches over from "cranking" mode, to "ECM controlled" mode. During the time while the engine is turning with the starter (and for a few moments after it fires) the distributor, or DIS system is calculating its own "fixed" timing advance. This advance is based on the position of the crank trigger sensor, or the distributor pickup coil position.

After the engine starts, the ECM takes over, and at that point the timing numbers in the .BIN are in effect.

One might be tempted to reposition the crank trigger wheel or re-wire the coil pack so that the timing is no longer offset by 60°. This could allow you to use the stock .BIN settings. BUT during startup conditions, when the ignition module is controlling the timing in Bypass mode, the start-up timing would be WAY OFF and the engine would not ever start.

The ignition trigger wheel and DIS wiring needs to be set up so that the engine can start and run in bypass mode, and the ECM calibration adjusted for the reference offset of the ignition system.

Hope that makes sense! Got to leave it at that and get to work!
David
 
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David Allen - Northport, AL
1986 Century T-Type, 60°V6 Turbo-Intercooled / EFI
1972 Chevy Nova, 305 Small Block V8 EFI
1984 Century Olympia, Buick 3.8SFI Turbo V6
http://home.hiwaay.net/~davida1
http://www.cardomain.com/id/turbokinetic
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#5965
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Re:Buick DIS Ignition configuration - explanation and working .bin... 11 Months, 2 Weeks ago Karma: 0  
Makes perfect sense. You must work with the cranking settings once the ECU takes over. Never thought of that. I was thinking of going to a DIS system on my 4 cyl. - now I'm thinking it might be a PITA LOL

How does one determine how many degrees your selected DIS is lagging the signal from the distributor ?
 
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Last Edit: 02/23/2009 07:24 By Lucky.
 
'56 Land Rover
with '86 Toyota 22RE 4cyl 2.4 liter with MPFI
42 lb high Z injectors from WRX
SVO Mustang turbo by Garrett - 9-16 lb wastegate
ECM is 16149396 from '92 Z34
memcal from '91 Quad 4
S13 intercooler
JAW 1.041 WideBand
Moates Ostrich 2
  The administrator has disabled public write access.
#5966
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Re:Buick DIS Ignition configuration - explanation and working .bin... 11 Months, 2 Weeks ago Karma: 1  
QUOTE:
Makes perfect sense. You must work with the cranking settings once the ECU takes over. Never thought of that. I was thinking of going to a DIS system on my 4 cyl. - now I'm thinking it might be a PITA LOL


Nah - it's not hard at all. The store WOT-TECH sells an external crank trigger system that has the 6+1 notch trigger wheel, and a bracket to mount the sensor. This is made for the 60 degree V6 engines but you could surely adapt to your engine. Worth looking at. See http://wot-tech.com/shop/all/external-crank-trigger/prod_42.html

QUOTE:
How does one determine how many degrees your selected DIS is lagging the signal from the distributor ?


It's documented in DIY-EFI archives:

33° for Buick DIS. Both the 3.8 SFI (DIS requires single crank sensor and cam ref signal), AND 3800 fast-start (18X dual crank triggers and cam ref not used for ignition) both have same characteristics to the ECM.

60° for the 6+1 notch system used on Chevy 60 degree engines AND the Iron Duke 4 cylinder engine. Believe it or not both these units have the same reluctor wheel and same timing offset according to what is in the archives.

That is a starting point but you will have to fine-tune the system after installation. As always - be sure to verify the timing is working correctly before doing and hard driving after modding the ignition system. If the numbers in the ECM or the position of the trigger wheel are wrong, there can be extreme detonation leading to engine failure.

Thanks,
David
 
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David Allen - Northport, AL
1986 Century T-Type, 60°V6 Turbo-Intercooled / EFI
1972 Chevy Nova, 305 Small Block V8 EFI
1984 Century Olympia, Buick 3.8SFI Turbo V6
http://home.hiwaay.net/~davida1
http://www.cardomain.com/id/turbokinetic
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Re:Buick DIS Ignition configuration - explanation and working .bin... 11 Months, 2 Weeks ago Karma: 0  
Well at least that was fairly complicated . I was afraid it would be something obvious like "use a timing light stupid" lol

Thanks for the info. I am going to try and research what system the Quad 4 uses since that is the DIS package I'm hoping to pick up and it will match my Memcal. 4 coils would be bitchin'
 
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'56 Land Rover
with '86 Toyota 22RE 4cyl 2.4 liter with MPFI
42 lb high Z injectors from WRX
SVO Mustang turbo by Garrett - 9-16 lb wastegate
ECM is 16149396 from '92 Z34
memcal from '91 Quad 4
S13 intercooler
JAW 1.041 WideBand
Moates Ostrich 2
  The administrator has disabled public write access.
#5968
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Re:Buick DIS Ignition configuration - explanation and working .bin... 11 Months, 2 Weeks ago Karma: 5  
Lucky wrote:
QUOTE:
:) Well at least that was fairly complicated . I was afraid it would be something obvious like "use a timing light stupid" lol

Thanks for the info. I am going to try and research what system the Quad 4 uses since that is the DIS package I'm hoping to pick up and it will match my Memcal. 4 coils would be bitchin' B)


It would likely be easier to use the 2.0L/2.2L OHV ignition system, since it is an easily retrofitable system, physically. The Quad4 DIS is part of the IDI cover and slips down into the head itself to have the spings contact the plugs. The OHV DIS ignition is much like the 660 DIS, it even uses the same 7x trigger wheel.
 
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'73 Datsun 240Z
2.8L I6
30# injectors (saturated)
Borg Warner turbo from a GM 6.5L Diesel
Non-intercooled
56mm TB
LC1 WBO2
3" exhaust, no cat, Moroso Spiro flow muffler
5-speed manual tranny
'7749
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#5969
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Re:Buick DIS Ignition configuration - explanation and working .bin... 11 Months, 2 Weeks ago Karma: 1  
Lucky wrote:
QUOTE:
:) Well at least that was fairly complicated . I was afraid it would be something obvious like "use a timing light stupid" lol

Thanks for the info. I am going to try and research what system the Quad 4 uses since that is the DIS package I'm hoping to pick up and it will match my Memcal. 4 coils would be bitchin' B)


Don't know about the trigger wheel config with the quad-4 system, and as Six-Shooter said, it might be hard to get the coil towers to line up with your spark plugs.

You can use any of the DIS modules to drive coil-on-plug ignition coils. You are simply keeping the DIS module (the aluminum 'base' of the system)and routing wires from the 2 coil outputs to your coil-on-plug coils. It is still a waste-spark system and each output will drive 2 COP coils in series, attached to the appropriate cylinders that the DIS coil for that output would fire.

I DO understand wanting to customize things and realize maybe you are doing it for the look of having COP coils on the engine. No problem there! I just think it would be simplest to just get a complete DIS coilpack/module assembly and use a set of high quality spiral core plug wires to get the fire to the cylinders!

If you're running a distributor now, I don't beleive any of the DIS units will match your MEMCAL until the programming is changed, unless I misunderstood that?!?

Would love to see some pictures of your setup, do you have a site or page with the writeup of the Toyota EFI conversion?

Thanks!
David
 
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David Allen - Northport, AL
1986 Century T-Type, 60°V6 Turbo-Intercooled / EFI
1972 Chevy Nova, 305 Small Block V8 EFI
1984 Century Olympia, Buick 3.8SFI Turbo V6
http://home.hiwaay.net/~davida1
http://www.cardomain.com/id/turbokinetic
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Re:Buick DIS Ignition configuration - explanation and working .bin... 11 Months, 2 Weeks ago Karma: 0  
The more I read the more amazed I am that my engine even runs ! I think Six's advice is responsible for that. Thanks.

My ECM is from a DIS system (3.4 DOHC), my MEMCAL is from a COP system (2.3 QUAD 4) and I'm running it off a distributor signal, through an 8 wire HEI controller (4.3 TBI) then back through the distributor with a regular coil.
It seems the ignition is very forgiving and "standardized" Much more so than with the different injector types and firing methods combos.

There are some pics attached to my profile or I think you can get into here; http://www.facebook.com/album.php?aid=2010486&id=1079325711&l=8b44b

There are lots of QUAD 4 enthusiast sites on the net but they don't seem to deal much with tuning. No one is hacking the code just doing bolt ons. Found out they are 28# or 32# low Z injectors up to '96 and not much else. Looks like another trip to the wreckers. Come on warm weather !
 
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'56 Land Rover
with '86 Toyota 22RE 4cyl 2.4 liter with MPFI
42 lb high Z injectors from WRX
SVO Mustang turbo by Garrett - 9-16 lb wastegate
ECM is 16149396 from '92 Z34
memcal from '91 Quad 4
S13 intercooler
JAW 1.041 WideBand
Moates Ostrich 2
  The administrator has disabled public write access.
#5971
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Re:Buick DIS Ignition configuration - explanation and working .bin... 11 Months, 2 Weeks ago Karma: 1  
Lucky wrote:
QUOTE:
:P The more I read the more amazed I am that my engine even runs ! I think Six's advice is responsible for that. Thanks.

My ECM is from a DIS system (3.4 DOHC), my MEMCAL is from a COP system (2.3 QUAD 4) and I'm running it off a distributor signal, through an 8 wire HEI controller (4.3 TBI) then back through the distributor with a regular coil.
It seems the ignition is very forgiving and "standardized" Much more so than with the different injector types and firing methods combos.


Lol! that is just the type of project we need here! It's amazing how adaptable these ECMs are.

QUOTE:

There are some pics attached to my profile or I think you can get into here;
http://www.facebook.com/album.php?aid=2010486&id=1079325711&l=8b44b

There are lots of QUAD 4 enthusiast sites on the net but they don't seem to deal much with tuning. No one is hacking the code just doing bolt ons. Found out they are 28# or 32# low Z injectors up to '96 and not much else. Looks like another trip to the wreckers. Come on warm weather !


NEAT truck! Love it! Especially like the round 'floorboard heater' setup. Haven't seen one of them in a long while!

You might be able to make some brackets that would hold COP coils on that engine, but it would put them rignt over the 'zaust manifold. Whatever you do it will surely work out well seeing how you've done the rest of the engine setup.

Thanks,
David
 
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David Allen - Northport, AL
1986 Century T-Type, 60°V6 Turbo-Intercooled / EFI
1972 Chevy Nova, 305 Small Block V8 EFI
1984 Century Olympia, Buick 3.8SFI Turbo V6
http://home.hiwaay.net/~davida1
http://www.cardomain.com/id/turbokinetic
  The administrator has disabled public write access.
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